Wetsuit Repair
Occasionally, a wetsuit may develop a leak. However, there is a solution - a repair kit. This essential accessory comes with neoprene glue and patches to easily fix any leaks, saving you from buying a new suit. Keep it in your kit bag for any unexpected mishaps.
How to Repair a suit: DIY and Professional Options
Wetsuits are essential for comfort and protection in the water. But even the best suits can get damaged. Whether it’s a tear, a hole, or worn seams, you’ll need a reliable fix. Fortunately, there are several ways to repair a wetsuit. These range from simple DIY kits to professional services. Here’s a guide to help you choose the best method for your needs.
1. Assessing the Damage
Before starting any repair, inspect the suit carefully. Check for holes, split seams, worn patches, or frayed edges. The size and location of the damage will determine your repair options. A small tear in the neoprene can often be fixed at home. But large or complex damage may need a professional touch.
2. DIY Wetsuit Repair Kits
DIY repair kits are perfect for minor rips and holes. Most kits include neoprene cement, patches, and sometimes seam tape. These are easy to use and cost-effective. You don’t need special tools, and the repairs can be done in less than an hour.
To fix a tear, clean the area first. Apply a small amount of neoprene glue to both sides. Wait a few minutes for the glue to become tacky, then press the edges together. Hold them in place until the bond sets. For larger tears, use a neoprene patch over the glued area. Some kits come with iron-on patches that seal with heat.
Seam tape can reinforce weak spots or reseal split seams. Just lay the tape along the seam and apply heat with a hairdryer or low iron. This helps to restore water-tightness.
3. Using Aquaseal or Neoprene Cement
Aquaseal is a strong, flexible adhesive used by many surfers. It creates a waterproof bond that lasts a long time. Like neoprene cement, it’s best for small holes and tears. You’ll need to let Aquaseal cure for 8–12 hours, so plan ahead.
Neoprene cement dries faster and works well for quick repairs. It forms a strong bond by melting the neoprene surfaces slightly, then welding them together. Always follow the instructions carefully for the best results.
4. Stitching and Sewing
If the damage is in a high-stress area, glue alone may not hold. In this case, stitching might be necessary. You can use a curved needle and strong thread, like waxed polyester. Stitching should be done carefully to avoid tearing the neoprene further. Use a blind stitch technique so the needle doesn’t pass all the way through the suit.
After stitching, cover the area with neoprene cement. This seals the stitch and prevents water from getting in. Some people also apply seam tape over the repair for extra strength.
5. Heat-Seal Tape and Iron-On Repairs
Some suit repairs benefit from heat-activated materials. Heat-seal tape can be used to fix small holes or reinforce seams. Iron-on neoprene patches are also available. These are ideal for flat areas of the suit, such as thighs or arms.
Always use low heat when applying these patches. Too much heat can damage the suit. Follow the product instructions and apply even pressure for best results.
6. Professional Wetsuit Repair Services
For large tears, broken zippers, or seam damage, it’s best to go pro. Many surf shops offer wetsuit repair or partner with specialists. Professional repairs use industrial adhesives, stitching machines, and experience. The results are usually cleaner, stronger, and more durable.
Some companies also replace panels, zippers, or wrist/ankle seals. This can give your suit a second life and save money over buying a new one. If your wetsuit is still under warranty, check if the damage is covered. Some brands offer free repairs for manufacturer defects.
7. Prevention is Better than Repair
Proper care helps avoid many wetsuit problems. Rinse your wetsuit with fresh water after each use. Avoid hanging it in direct sunlight, which can weaken neoprene. Store it flat or on a wide hanger to prevent stress on seams.
Be gentle when putting on and taking off your wetsuit. Fingernails and sharp objects cause many small tears. Taking a few precautions can greatly extend your suit’s life.
Conclusion
Wetsuits are an investment worth protecting. Whether you choose a DIY fix or professional repair, options are available. Simple rips can be fixed at home with glue or patches. More serious damage may need expert care. Either way, repairing your wetsuit is easy, affordable, and eco-friendly. Keep your suit in good shape, and it’ll keep you warm in the surf for years to come.
